Rally 200
Torque Wrench Settings
Some of you will recognize these values from Richard Hoar's great site Vespa Maintenance.  That is because I copied it and I
am slowly making changes to conform to the Rally 200.  This is only a starting point.   I will attempting to verify these values
and I could use your help.  If you see a value that you are pretty sure is incorrect please let me know.  Also, if there is
something missing that needs to be added, let me know.  I am school teacher not a Piaggio trained factory mechanic, USE
ANY OR ALL VALUES AT YOUR OWN RISK!             andrew@scooterrescue.com
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Standard Settings
  
BOLTS
  
5mm bolt or nut
 0.45-0.6 kgf m (3.5-4.5 lbf ft)
6mm bolt or nut
 0.8-1.2 kgf m  (6-9 lbf ft)
7mm bolt or nut
 1.3-1.7 kgf m  (9-13 lbf ft)
8mm bolt or nut
 1.8-2.5 kgf m  (13-18 lbf ft)
10mm bolt or nut
 3.0-4.0 kgf m  (22-29 lbf ft)
11mm bolt or nut
 4.0-5.0 kgf m  (29-36 lbf ft)
12mm bolt or nut
 5.0-6.0 kgf m  (36-43 lbf ft)
SCREWS
  
5mm screw
 0.35-0.5 kgf m (2.5-3.6 lbf ft)
6mm screw
 0.7-1.1 kgf m  (5-8 lbf ft
FLANGE BOLTS
  
6mm flange bolt
 1.0-1.4 kgf m (7-10 lbf ft)
8mm flange bolt
 2.4-3.0 kgf m (17-22 lbf ft)
10mm flange bolt
 3.0-4.0 kgf m (22-29 lbf ft)
Engine & Tranny Settings
  
Stator Screws
 0.3-0.4 kgf m (2.17-2.89 lbf ft)
Kickstart Lever Nut
 2.3-2.6 kgf m (16.64-18.81 lbf ft)
Coil Pickup mounting screws
 0.2-0.25 kgf m (1.45-1.81 lbf ft)
Clutch Center Nut
 4.0-4.5  kgf m (28.93-32.55 lbf ft)
Input Shat Nut
 3.5-3.5  kgf m (21.70-25.32 lbf ft)
Rotor Nut
 6.0-6.5  kgf m (43.40-47.01 lbf ft)
Carb Sleeve Nuts
 1.6-2.0  kgf m (11.57-14.47 lbf ft)
Clutch Cover Bolts
 0.6-0.8  kgf m (4.34-5.79 lbf ft)
Cylinder Head Nuts
 1.7-2.2  kgf m (12.30-15.91 lbf ft)
Exhaust Pipe Stub
 7.5-8.0  kgf m (54.25-57.86 lbf ft)
Frame & Suspension Settings
  
Suspension unit mounting plate nuts
 2.0-2.7  kgf m (14.5-19.5 lbf ft)
Suspension unit to mounting plate nut
 3.0-4.0  kgf m (21.7-28.9 lbf ft)
Suspension unit lower mounting nuts
 2.0-2.7  kgf m (14.5-19.5 lbf ft)
Steering head adjuster (preload)
 0.6-0.7  kgf m (4.34-5.06 lbf ft)
Steering head locknut
 5.0-6.0  kgf m (36.2-43.4 lbf ft)
Handlebar pinch bolt
 3.0-4.4  kgf m (21.7-28.9 lbf ft)
Rear suspension unit lower mounting bolt
 1.3-2.3  kgf m (9.4-16.6 lbf ft)
Engine unit pivot unit
 6.1-7.5  kgf m (44.1-54.3 lbf ft)
Front wheel hub nut
 7.0-10.0  kgf m (43.4-72.3 lbf ft)
Rear wheel hub nut
 7.5-9.0  kgf m (54.3-65.1 lbf ft)
Wheel mounting nuts
 2.0-2.7  kgf m (14.5-19.5 lbf ft