Rally 200 Specifications
Some of you will recognize this specification sheet.  It looks suspiciously a lot like the P200 spec sheet on from Richard Hoar's
great site
Vespa Maintenance.  That is because I copied it and I am slowly making changes to conform to the Rally 200.  This
spec sheet is only a starting point.  I would appreciate any input if you find errors or omissions.
USE ANY OR ALL VALUES
AT YOUR OWN RISK

andrew@scooterrescue.com
If your stock Femsatronic Rally is running fine with different values, PLEASE let me know your values.  That way we can
determine the tolerance perimeters.

Don't throw away any Rally electronic components.  If you don't want them I am sure someone else does.

Some Material Copyright 2001-2007 by Richard Hoar.
Some right out of the Rally 200 owners manual.
Use at your own risk
.
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Overall Length  
1770 mm (69.6 in)
Overall Width
690 mm  (27.6 in)
Overall Height
1070 mm (42.1 in)
Wheelbase
1230 mm (48.4 in)
Min. Ground
Clearance:
130 mm  (5.2 in)
Dry Weight:
103 kg  (226.5 lb)
Turning Radius
1400 mm (55.0 in)
Chassis No. Prefix:
VSE 1 T
Engine  No. Prefix:
VSE 1 M
Top Speed
68 mph
Consumption
78.4 mpg        33.3km/liter
Carrying Capacity
2 persons and 22lbs of luggage
Range
174 miles (280Km)
Max Fuel Capacity
(incl. reserve)
2.13 US Gallons (1.8 imp. gal)  (8.2 lt)
Reserve fuel
capacity
0.47 US gallons,  0.39 imp gallons,  1.8 liters
   
Standard Tool Kit
Four ended box wrench (11-13-21-22mm)
  Two double open ended wrenches (11-13 and
7-10)
  One single ended wrench   8mm
  One screw driver
Engine Type:
Single horizontal cylinder, two stroke
rotary distribution: ie carburated mixture
is regulated by the crankshaft rotation,
with three ports
Cooling:
By way of centrifugal fan
Bore:
63.5 mm (2.62 in)
Stroke
57.0 mm (2.240 in)
Displacement:
197.97cc (12.076 cu in.)
Compression
1:8.2.
Cylinder
 
Barrel Type
Cast Iron
Standard Bore Size
66.5 mm (2.618 in)
1st Oversize
66.7 mm (2.626 in)
2nd Oversize
66.9 mm (2.634 in)
3rd Oversize
67.1 mm (2.642 in)
Piston
 
Standard Diamter:
66.292 mm (2.6099 in)
Oversizes:
3, in 0.2 mm (0.0079 in increments)
Ring free end gap:   
0.025-0.040 mm (0.010-0.016 in)
Crankshaft Assembly
 
Max. Runout
 
At mainshaft ends:
0.03mm (0.0012 in)
At flywheel faces:
0.02mm (0.0079 in)
Clutch
 
Type:  
Wet, Multiplate
No. of Friction Plates
3
No. of Plain Plates
2
Gearbox
 
Type:
4 speed constant mesh
Ratios
 
1st Gear
1: 13.42
2nd Gear
1:   9.13
3rd Gear
1:   3.32
4th Gear
1:   4.71
Engine & Transmission Specs
Carburettor
 
Make
Dell'Orto [sic]
Type
SI24/24E
Venturi Size
24 mm (0.95 in)
Jets
 
Main
116
Diffuser
BE3
Atomizer
60
Idle
160
Starter Jet
60
Air Filter
Pleated Fabric and Gauze
Engine Lube
 
Type
mixer device
oil capacity
1.65 liters (1.5 qts)
reserve capacity
0.35 liters  ( when begins to show low in
sight glass)
Pre-Mix Oil Ratio
50:1 (2%)
Two Stroke Oil
Good Quality [ash free] 2 Stroke Oil
(Synthetic or Natural
Gearbox Lube
 
Oil Grade
[Non-Detergent] SAE 30 motor oil
Capacity
Holding the bike straight up and down, the
oil will drip
from the filler hole when full.
(approx. 250mL 8.5oz)
Fuel Line Length
2 feet
Fuel System & Lubrication
Wheels Brakes and Tires
Wheel Type
Pressed steel split rims, spare wheel
available as option. Wheelsare
interchangeable
Wheel Size
2.10 X 10
Brake Type
Internal expanding drum brakes, single
leading shoe (SLS) type, front and rear.
Tires
 
Size
3.50 X 10, front and rear
Tire Pressure Front
17 psi (1.2 kg/cm2)
Tire Pressure Rear
(under 180 pounds)
25 psi (1.75 kg/cm2)
Tire Pressure Rear
(over 180 pounds)
35 psi (2.5 kg/cm2)
Physical Specifications
Ignition
By means of an electronic device that offers many advantages i. e., allowing to produce a higher tension
peak reached in a very short time and with a very limited length of discharge
Spark Advance
24 degrees before TDC
Interference (gap) between
cam and pick up
0.25mm -0.30mm
System Type
 
Alternator:
 
Regulator:  
 
Horn:
 
Light Bulbs 6 volt
 
Headlamp
25/25W
pilot light
5W
Tail Lamp
5W
Stop Lamp
10W
Speedometer Lamp
3W
Warning Lamps
2W
Spark Plug
 
Normal Conditions
NGK B7ES (Marelli CW 7 LTP, Champion N 88, Bosch W 240 T 2, KLG FE80,  Lodge 2H LH)
Highway Conditions
NGK B8ES or equivalent
recommended gap
0.6mm or 0.023 in
Spark Plug interconnection
Silicone coated Oxygen Free Cable (18 Guage inner), almost any car spark plug wire will work as long as
the wire length is correct
Battery
6 volt
Model
 
Specific Gravity
 
Chemical Makeup
Lead Acid
   
Electrical System
Multimeter readings of electrical components
Stator
Between green (ignition pickup) and ground ~280ohms
  Between blue ("condenser" bias resistor) and ground 250ohms
  Between red (low tension coil) and ground ~170ohms
   
Battery
A healthy Rally battery will read 5.5 to 6.5 volts with the engine off.(Kristian Storli)
Rectifier
A healthy rectifier should feed it about 6.5 to 9.5 volts, depending on the revs, with the engine on. (Kristian Storli)