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  • The Rally 200
    • The Rally 200 Rectifier
    • Femsatronic to Ducati CDI
    • Converting to 12 volts using same stator
    • Specifications
    • Torque Wrench Settings
    • Electronic Diagrams
    • The P200 Conversion
    • Wiring your P200 Conversion
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Torque Wrench Settings



BOLTS
5mm bolt or nut:      0.45-0.6 kgf m (3.5-4.5 lbf ft)
6mm bolt or nut:      0.8-1.2 kgf m  (6-9 lbf ft)
8mm bolt or nut:      1.8-2.5 kgf m  (13-18 lbf ft)
10mm bolt or nut:     3.0-4.0 kgf m  (22-29 lbf ft)
12mm bolt or nut:     5.0-6.0 kgf m  (36-43 lbf ft)

SCREWS

5mm screw:            0.35-0.5 kgf m (2.5-3.6 lbf ft)
6mm screw:            0.7-1.1 kgf m  (5-8 lbf ft)

FLANGE BOLTS
6mm flange bolt:            1.0-1.4 kgf m (7-10 lbf ft)
8mm flange bolt:            2.4-3.0 kgf m (17-22 lbf ft)
10mm flange bolt:           3.0-4.0 kgf m (22-29 lbf ft)

Engine & Tranny Settings
Stator Screws:                 0.3-0.4 kgf m (2.17-2.89 lbf ft)
Kickstart Lever Nut:           2.3-2.6 kgf m (16.64-18.81 lbf ft)
Coil Pickup mounting screws:   0.2-0.25 kgf m (1.45-1.81 lbf ft)
Clutch Center Nut:             4.0-4.5  kgf m (28.93-32.55 lbf ft)
Input Shat Nut:                3.5-3.5  kgf m (21.70-25.32 lbf ft)
Rotor Nut:                     6.0-6.5  kgf m (43.40-47.01 lbf ft)
Carb Sleeve Nuts:              1.6-2.0  kgf m (11.57-14.47 lbf ft)
Clutch Cover Bolts:            0.6-0.8  kgf m (4.34-5.79 lbf ft)
Cylinder Head Nuts:            1.7-2.2  kgf m (12.30-15.91 lbf ft)
Exhaust Pipe Stub:             7.5-8.0  kgf m (54.25-57.86 lbf ft)
Frame & Suspension Settings

Suspension unit mounting plate nuts:      2.0-2.7  kgf m (14.5-19.5 lbf ft)
Suspension unit to mounting plate nut:    3.0-4.0  kgf m (21.7-28.9 lbf ft)
Suspension unit lower mounting nuts:      2.0-2.7  kgf m (14.5-19.5 lbf ft)
Steering head adjuster (preload):            0.6-0.7  kgf m (4.34-5.06 lbf ft)
Steering head locknut:                             5.0-6.0  kgf m (36.2-43.4 lbf ft)
Handlebar pinch bolt:                              3.0-4.4  kgf m (21.7-28.9 lbf ft)
Rear suspension lower mounting bolt: 1.3-2.3  kgf m (9.4-16.6 lbf ft)
Engine unit pivot unit:                            6.1-7.5  kgf m (44.1-54.3 lbf ft)
Front wheel hub nut:                              7.0-10.0  kgf m (43.4-72.3 lbf ft)
Rear wheel hub nut:                              7.5-9.0  kgf m (54.3-65.1 lbf ft)
Wheel mounting nuts:                           2.0-2.7  kgf m (14.5-19.5 lbf ft)

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